Products

ТКП Shunt Truss Gantry Brake

Shoe brakes with a horizontal axis of the brake pulley and DC electromagnets are designed to stop and hold the shafts of mechanisms, mainly hoisting-and-transport machines, in a braked state when the electric motor is not running.

Keyword:

ТКП Shunt Truss Gantry Brake

Product Details

Core features:
   1. Working principle: It is driven by a DC electromagnet, automatically holds the brake when power is cut off, and has a safety failure protection function; When powered on, the electromagnetic force overcomes the spring force to open the brake pad and achieve release.
   2. Power specifications: The rated voltage is usually DC110V or DC220V, and some manufacturers support customization.
   3. Environmental adaptation: Suitable for environments with temperatures ranging from -25 ℃ to+40 ℃, altitudes not exceeding 2000m, relative humidity ≤ 90%, no explosion hazards, and strong corrosive gas environments. ‌‌

Application and maintenance:
   1) Typical scenarios: bridge crane lifting mechanism, metallurgical trolley, winch and other occasions that require precise parking and safe locking.
   2) Debugging points: After installation, rough adjustment should be carried out first (to ensure that the power is turned off tightly and the power is turned on freely), and then fine adjustment should be made during loaded operation to ensure that the brake shoes do not rub against the brake wheels and the braking response is rapid.
   3) Attention: Regularly check the wear of the brake pads, keep the air gap of the electromagnet clean, and avoid conductive dust affecting the insulation performance. ‌‌

Core advantages:
   1. High safety and reliability: adopting the principle of power-off braking, automatically holding the brake when power is cut off to prevent accidental slipping; Equipped with an interlocking equal clearance device to ensure consistent clearance between the two sides of the tile blocks, avoiding uneven wear caused by the pad floating against the brake wheel.
   2. Extremely convenient maintenance: The structure supports opening the back cover, allowing for quick replacement of coils; The brake pad is a card type integral structure, which is easy to replace without the need for complex tools; 

       The brake spring is installed inside the square tube and equipped with a ruler, which can directly read the braking torque value, eliminating the trouble of measurement and calculation.
   3. Excellent operational performance: high operating frequency (operating frequency<720 times/hour), sensitive response; The braking process is smooth and noiseless, reducing mechanical impact; 

       The transmission hinge point is equipped with self-lubricating bearings, which have high efficiency and long service life, and do not require additional lubrication during use.
   4. Green, environmentally friendly and energy-saving: meets environmental standards, comes standard with asbestos free padding, and reduces environmental pollution; The DC drive design has low power consumption and meets energy-saving and environmental protection requirements.

Technical parameter:

Brake type

Brake pulley
diameter,
D in mm

Coil excitation

Gap between pads
and a pulley,
mm, no more

Brake weight, kg,
no more

Parallel

Consecutive

60% nominal current

40% nominal current

Operating mode PV,%

25

40

100

25

40

25

40

Maximum braking torque MTmax, Nm, no more

ГКП-40040014701175540147011758825401,50241
ТКП-500500245018658352450186514709801,75370
ТКП-60060049003480152049003480294020102,00643
ТКП-70070078505640274578505640471031902,25935
ТКП-8008001226089304315122608930736049552,501250

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