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Hoister Clamp Brake

Electromagnetic brake or power failure protection brake is a specially designed braking system that relies on electricity to activate and maintain the braking state. When the power supply is interrupted or the system detects a fault, the brake will be activated quickly to provide strong braking force to ensure the safety of equipment or machinery.

Keyword:

Hoister Clamp Brake

Product Details

Main components

   ① Brake frame;

   ② Brake components;

   ③ Control device

Product features

       This sort of brake is such a failure protection disc brake that enjoys reputation with flexibility, stability, high sensitivity and production safety. Moreover, it is competitive in the price and superior in the quality owing to the excellent quality guarantee as well as the management policy, which will occupies high occuring freqwuency of dis brake.

Working brake

     High braking force, low maintenance cost, with automatic compensation device for pad wear (stable braking torque), short response time.

     Large installation tolerance, brake disc end face runout: maximum value: ± 0.2mm. The verticality deviation of the base relative to the disc: maximum value: ±4‰.

     The center distance deviation of the brake disc relative to the base: maximum value: ±2.5mm.

Safety brake

     Large braking force, the same as the working brake.

     When overspeed is detected, it is used as an emergency brake. Under normal circumstances, the static brake has a short response time.

     Large installation tolerance, brake disc end face runout: maximum value: ±0.2mm. The verticality deviation of the base relative to the disc: ±0.4%.

     All SE series are electromagnetic release. A matching power supply ESE/ES is required for operation.

Additional devices

     According to different needs of users, the following devices can be installed:

     Pad wear display (realized by display switch or wear line in pad).

     Brake display (realized by display switch).

     Manual release display (realized by display switch)

     Special applications: sintered pads for very high disc temperature, special pads (no sparks, etc.); special discs (thickness, diameter, material, etc.).

Usage conditions

     *Ambient temperature: -20℃ -50℃. There must be no flammable or explosive gases in the surrounding working environment.

     *The relative humidity of the air is not more than 90%.

     *The altitude of the place of use complies with GB755-2000.

     *Anti-corrosion products should be used for outdoor rain and snow erosion or corrosive gases and media.

Applicable fields

     Lifting and transportation equipment

     Metallurgy field

     Mines

     Ports

     Construction machinery

     Cables

     Sling equipment

     Wind turbines

     Textile machinery

Technical parameter:

(1) Basic parameters of ST1SH, ST2SH and ST3SH:

Size

 mm

Fully release shift capacity

cm3

ST1SH:18 ST2SH:50 ST3SH:135

Total cylinder volume

cm3

ST1 SH:34 ST2SH:83 ST3SH:227

Weight

Kg

ST1SH:117 ST2SHE:117 ST3SH:118

A

A=0 .203 x ΦB+211

C

C=0.456 x ΦB-133

D

25

E

285

F

340

G

180

H

410

I

90

J

230

K

200

L

213.5

M

55

N

5

O

M30

P

27.5

(2) Basic parameter of ST3SH-A:

Braking force

N

220 000

Release pressure

bar

110-120

Fully released shift capacity

cm3

180

Total cylinder volume

cm3

310

Response time

s

0.2

Weight

kg

118

A

mm

=(0.171 x ΦB)+240

C

mm

=(0.47 x ΦB)-120

Note: braking torque (N.m) = braking force / 1000 x [(Φ b) / 2-68] oil inlet: m18x1.5

(3) Basic parameters of ST10SH, ST16SH, ST25SH and ST40SH:

Type

ST10SH

ST16SH

ST25SH

ST40SH

Basic parameter

Braking torque formula:N.m

Braking torque=braking force/1000x(ΦB/2-75)

Braking torque=braking force/1000x(ΦB/2-90)

   Braking torque=braking force/1000 x (Φ B/2-90)

  Braking torque=braking force/1000 x (B/2-100)

Rated braking force

N

81000

150000

200000

288000

Oil inlet size

Inlet of oil:M18x1.5

clearance

mm

2

1

2

Working pressure

MPa

13

15

19

Cylinder capacity

mL

275

360

560

810

response time

S

0.2

Fully released displacement capacity

mL

32

21

88

31

Weight

Kg

 

218

286

 

Dimension

A

45

65

72

100

C

45

70

90

100

D

190

260

302

367

F

25

32

32

41

G

55

65

65

100

H

130

135

150

219

i

95

110

130

168

J

300

345

380

522

K

45

45

60

119

L

315

370

400

462

M

190

205

220

268

N

88

88

88

90

O

35

35

50

100

P

48

48

48

50

Q

288

288

288

306

R

648

600

650

630

     All SE series brakes are electromagnetic released. There must be a matching power supply ESE/ESP when working;

     All SH series one is mainly ST series which is hydraulic release. Work with hydraulic station;

     All SP series are pneumatic release (5bar);

    Remarks: ST1SE and ST2SE are only suitable for use as safety brakes. When working frequency is very low, it can also be used as working brakes.

(4) The basic parameter list of ST25SH-A:

Maximum braking force

N

230000

200000

180000

150000

Clearance

mm

1.0

2.0

3.0

4.0

Release pressure

bar

190

Fully released displacement capacity

ml

95

Cylinder capacity

ml

560

Response time

s

0.2

Weight

kg

280

    Note: Connector: 8 bolts M30; grade 12.9; tightening torque 1500nm

    Braking torque (N.m) = braking force / 1000x [(Φ B / 2) - 75]

(5) 5SE, 450SE, 4SE, 3SE series basic parameters and dimensions

Basic parameters
 

Dimension (mm)
 

Power consumption (w)

Response time(S)

Back both sides(mm)

Weight(kg)

Disc drive ΦB(mm)

The rated power(N)

The brake torque formula
(n)

Maximum radial force on shaft (N)

A

C

D

E

F

G

H

I

J

K

L

O

P

Q

R

T

Starting power

Maintain power

 

0.7

 

315

5SE
1650

5SE

190

5SE per set
165
two sets
740
450SE
per set
3340
two sets
1500
4SE
per set
5580
two sets
3440
3SE
per set
10170
two sets
6965

159

99

5SE 15

450SE 15

4SE
20

5SE
200

450SE 200

4SE
260

               

 

450SE

380

159

99

355

5SE

220

165

119

                

 

450SE

450

165

119

400

5SE

260

172

142

                

 

450SE

510

172

142

450

5SE

300

179

167

5SE
245

5SE
155

5S E
280

5SE
87.5

5SE 200

5SE
15

5SE
15

5SE
13˚

5SE
90

5SE
42

5
SE
120

5SE
175

5SE
475

5SE
14

5SE0.15

 

 

5SE 34

450SE

600

179

167

4SE

950

225

133

3SE

1600

287

103

                

 

500

450SE
3340

4SE
5880

3SE
10170

5SE

340

187

192

450 SE
245

450
SE
155

450
SE
280

450 SE
87.5

450
SE 200

450
SE
15

45
0
SE 15

450
SE
13˚

450
SE90

450
SE 42

450
SE
120

450
SE
175

450
SE1000

450
SE
44

450SE
0.15

 

450
SE 34

450SE

680

187

192

4SE

1120

232

157

3SE

1820

295

127

560

5SE

390

195

223

4SE
355

4SE
85

4SE
343

4SE117.5

4SE
270

4SE
22

4SE
20

4SE
17˚

4
SE57

4SE
57

4SE165

4SE210

4SE 1000

4SE
42

4SE
0.2

 

4SE 77

450SE

770

195

223

4SE

1270

241

185

3SE

2100

305

155

630

5SE

460

206

258

3SE
25

3SE
360

3SE
490

3SE
80

3SE
435

3
SE
17.5

3SE
270

3 SE 22

3SE
20

3SE
20˚

3SE68

3SE
68

3SE
165

3SE 210

3SE
1095

3SE
58

3SE0.2

 

3SE
120

450SE

900

206

258

                

 

4SE

1500

251

218

                

 

3SE

2500

317

188

                

 

710

450SE

1030

218

298

                

 

4SE

1750

262

256

                

 

3SE

2900

331

226

                

 

800

450SE

1180

231

344

                

 

4SE

2000

274

299

              

 

 

 

3SE

3350

346

269

              

 

 

 

(6) 561SE, 560SE, 56SE series basic parameters and dimensions

Basic parameters

Dimension (mm)

Power consumption (w)

Response time S

Back both sidemm

Weight kg

Disc parameter B
(mm)

Rated braking force(N)

Rated braking force distance( N.)

Maximum radial force on shaft (N)

A

C

D

E

F

G

H

I

K

L

N

P

Q

S

Starting power

Maintain power

175

561SE
640

560SE
1220

56SE
1600

561SE

40


561 SE
one set
640
two sets


560SE
one set
1220
two sets

56SE
one set
1600
two sets
 

85

118

20

75

92

135

30

85

333

12

83

73.5

95

15

50

561SE
255

560SE
310

56SE
895

561SE
7

560SE
8

56SE
33

0.15

0.7

20

560SE

80

56SE

110

220

561SE

50

118

560SE

90

56SE

130

250

561 SE

60

130

560SE

120

56SE

150

315

561 SE

80

145

560SE

150

56SE

190

355

561 SE

90

178

560SE

170

56SE

220

400

561 SE

100

198

560SE

200

56SE

260

450

561 SE

120

220

560SE

230

56SE

300

500

561 SE

140

245

560SE

265

56SE

350

560

561 SE

150

270

560SE

280

56SE

390

630

561 SE

180

300

560SE

340

56SE

440

    Note: The brake must be equipped with a special power supply, see the supporting power supply for details;

    The product is updated please pay attention to the latest version.

    In the usual sense, SE series fit into the same overall pattern of the matched power ESE or ESP; in actual practice, it embraces a core concept built around the principle of spring braking, electric and hydraulic release.


 

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